Take-up Systems for Handling Large Cable Reels from Sheathing Lines

Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Production System

Were you aware that contemporary glass-fiber cable systems can operate at rates of up to 190 meters per minute? This astonishing productivity stems from sophisticated production methods designed for rapid manufacturing.

These systems are constructed to handle diverse wire variants, including drop cables and firmly insulated cables. The streamlined form factor, often under 26 m, renders them perfect for state-of-the-art factories.

Integration with intelligent production networks ensures seamless performance. By means of MES/ERP connectivity, these compact fiber unit production lines deliver peerless exactness and performance. This renders them the leading option for businesses striving to remain at the forefront in the fiber optic industry.

Introduction to FTTH Cable Production Line

Streamlined production systems are crucial for addressing the increasing requirement for dependable links. These systems are engineered to produce premium light-transmitting wires that power modern networks. By leveraging modern innovations, they guarantee accuracy and swiftness in every step of the manufacturing process.

Defining the FTTH Production Line

The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. These cables consist of bare fibers reinforced with steel or FRP, combined with protective sheathing. Consequently, it forms a robust and effective system for rapid broadband links.

It works with diverse materials, such as PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Additionally, the quad-head fiber payout mechanism offers exact tension management, ensuring stability within ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our equipment stands out for its precision and efficiency. Below are the advantages:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.

Key Features of Our FTTH Cable Production Line

Modern manufacturing systems are revolutionizing the way optical fibers are manufactured. Our high-tech system merges precision, efficiency, and cutting-edge technology to yield premium performance. The following outlines the remarkable components that position our system at the forefront.

Precision Extruder and Adjustment Head

Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. This ensures consistent quality in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE resins.

Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.

Automated Take-Up and Line-Receiving System

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.

State-of-the-art Technology Powering the Production Process

Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.

Worldwide Industrial PC and PLC Integration System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

Outstanding Durability and Dependability Using Renowned Parts

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.

Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.

MES/ERP Connectivity Integration

Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.

Applications of FTTH Cable Production Line

Modern fabrication systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.

Producing FTTH Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Key features include:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Movable mold assistance to swiftly alter configurations
• Compatibility with both indoor and outdoor specifications

Fabricating Compact Buffered and Free Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Tailored Options for Diverse Cable Configurations

Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Enhanced Efficiency and Productivity

Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.

Economical Fiber Optic System Implementation

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Smooth and Reliable Cable Surface

Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.